Ordered two ABS-C01-04 Aileron Pushrod Fairing - ABS Molded from Sonex rather than cut and shape two fairings from sheetmetal. Used a bench sander to remove/melt the ABS flashing from the fairings. Waited for the flashing to cool then broke off larger pieces. Shaped with sander, and finished with a file. Drilled five holes for nutplate locations, transferring the holes to the wing skins. Dimpled skin and installed five #6-32 nutplates on the port wing.
When attempting to reinstall the port aileron pushrod, it was found that the central nutplate contacted the pushrod, interfering with smooth operation. The central nutplate was removed. Consequently only four nutplates were used on the starboard side aileron fairing attachment.